Vacuum Conveying System Manufacturers in Nagpur– Rathi Engineering
Rathi Engineering is one of the top vacuum conveying systems manufacturers, suppliers and exporters in Nagpur. We are providing the best vacuum conveying machine, which is used for moving dry materials such as dry materials, powders, granules and flakes from one location to another location within a factory or industrial production line with the help of suction.
These are made with strong-quality materials such as stainless steel, cast iron and aluminum for finishing. We have used a new technological sensor in our vacuum conveying system for live tracking of multiple processes. Let’s check its multiple types, benefits and applications one by one!
Our multiple types of Vacuum Conveying System Manufacturers:
Being one of the best vacuum conveying system suppliers and exporters in Nagpur, we are providing multiple types of vacuum conveying systems for increasing performance in multiple applications. Here we have listed down some types, such as:
- Dilute Phase Vacuum Conveying: Used in large-scale manufacturing, particularly in food and pharmaceutical industries. Materials are conveyed in suspension by a high-velocity airstream. High pressure propels the material through the pipeline at high speed. Variable frequency drives (VFDs) control flow rate, and low-friction pipe coatings ensure smoother material flow.
- Dense Phase Vacuum Conveying: Handles bulk materials, transporting them at lower velocities in a compact, slug-like manner. Automated pressure adjustment systems maintain proper balance between material flow and air pressure. Smart sensors monitor flow patterns and prevent blockages. Commonly used for fragile materials like coffee beans and grains.
- Central Vacuum Conveying System: Materials are picked up from one or more locations and transported to a central destination. Commonly used in large-scale industries like packaging, automotive, and food processing. Industrial 4.0 integration allows centralized control systems to monitor and optimize conveying system pressure. Modern systems can be operated remotely.
- Vacuum Receiver System: Uses a vacuum pump connected to a receiver that separates conveyed materials from the conveying air. The receiver is positioned above the destination (hopper, mixer, etc.). A new dust filtration system enhances hygiene and prevents blockages.
Technical Specifications of our Vacuum Conveying System:
For more information about our vacuum conveying system, we have mentioned below a technical sheet where it simply classifies each technical point:
| Specification | Dilute Phase Vacuum Conveying | Dense Phase Vacuum Conveying | Central Vacuum Conveying System | Vacuum Receiver System |
|---|---|---|---|---|
| Conveying Velocity | High (15–30 m/s) | Low (2–10 m/s) | Moderate (10–20 m/s) | Variable, depending on material and distance |
| Material-to-Air Ratio | Low (More air, less material) | Low (More air, less material) | Low (More air, less material) | Low (More air, less material) |
| Vacuum Level | 300–500 mbar | 600–900 mbar | 400–600 mbar | 400–700 mbar |
| System Capacity | High throughput (Large volumes, longer distances) | Medium to high throughput (Shorter distances but higher material load) | Medium to large capacity for multiple points | Medium to high capacity for batch processing and direct feeding |
| Air Pressure Requirement | 0.2–0.5 bar | 0.6–1.0 bar | 0.5–0.7 bar | 0.4–0.8 bar |
| Conveying Distance | Long distances (up to 100 meters or more) | Short to moderate distances (up to 50 meters) | Long distances with multi-point access (up to 200 meters in some cases) | Short to moderate distances (up to 50 meters, often within a plant) |
| System Capacity | Moderate to large flow rates, typically up to 10,000 kg/h. | Lower flow rates but high material concentration, typically 2,000–4,000 kg/h. | Varies significantly based on system design, but typically handles large material flows (up to 20,000 kg/h). | Typically optimized for batch processing, 100 kg/h to 5,000 kg/h, depending on application. |
Some unique technological features and new benefits of our vacuum conveying system:
One of the best vacuum conveying system suppliers and exporters in Nagpur, we have included multiple types of features that support increasing productivity in every industry. Here we have mentioned some points, such as:
- Regenerative Blowers: This technology is usually used in all vacuum conveying blowers and is commonly used in pneumatic conveying systems. These blowers save energy and recover it from continuous airflow by directing the air through a series of internal vanes or impellers that repeatedly pass throughout the system. Due to this repetition, a higher amount of energy can be saved, which reduces the cost.
- Smart Control Systems: In all our vacuum conveying systems, we have used multiple types of sensors that give real-time monitoring of every process. These sensors use intelligent algorithms to continuously monitor the vacuum levels, flow rates and material feed rates. This smooth mechanism helps for detecting any kind of issue before it comes out and leads to increasing performance and reduced maintenance.
- Self-Cleaning Filters: To reduce any kind of human labor and time, we have used self-cleaning technology in all types of systems and especially in vacuum conveying systems. This technology uses fewer amounts of water, and advanced pumps and automated cleaning mechanisms clean the overall filtration system after each task. This helps to increase the hygiene factors and ensures consistent performance.
- Direct-Change Loading: These systems are specially used in the industrial sector, which allows for transferring the materials directly into processing equipment such as blenders, mixers and presses. This function reduces any manual material handling of products from storage or transport. This system usually moves bulk amounts of materials from a source to a blending vessel and is commonly used in the food and beverage industries and pharmaceutical industry for more careful handling.
Applications of our Vacuum Conveying System:
Being one of the best vacuum conveying system suppliers and exporters in Nagpur, all our systems are made with advanced technological systems that give higher performance in every industry, such as:
- Transporting pharmaceutical powders and granules efficiently
- Moving fragile food products in production lines
- Conveying bulk chemicals in closed systems safely
- Automating plastic resin and pellet transport systems
- Handling sensitive electronic components with precision
- Transferring coffee beans to food processing plants
- Conveying metal powders in additive manufacturing
- Moving fine powders in the cosmetics manufacturing process
- Transferring capsules and tablets to pharmaceutical lines
- Automating spice transfer in food production facilities
As former vacuum conveying system manufacturers, suppliers and exporters in Nagpur, we, Rathi Engineering, are providing one of the best vacuum conveying systems, which are made with new technological updates and pure quality materials. Our all types are highly versatile and can be applied in numerous industrial sectors due to their advanced technological features. Contact us today for more information!