Vacuum Conveying System Manufacturers in Hyderabad– Rathi Engineering
Rathi Engineering is one of the top vacuum conveying systems manufacturers, suppliers and exporters in Hyderabad. We are providing the best vacuum conveying machine, which is used for moving dry materials such as dry materials, powders, granules and flakes from one location to another location within a factory or industrial production line with the help of suction.
These are made with strong-quality materials such as stainless steel, cast iron and aluminum for finishing. We have used a new technological sensor in our vacuum conveying system for live tracking of multiple processes. Let’s check its multiple types, benefits and applications one by one!
Our multiple types of Vacuum Conveying System Manufacturers:
Being one of the best vacuum conveying system suppliers and exporters in Hyderabad, we are providing multiple types of vacuum conveying systems for increasing performance in multiple applications. Here we have listed down some types, such as:
- Dilute Phase Vacuum Conveying: These are used in the large-scale manufacturing process, particularly in the food and pharmaceutical industries. In a dilute-phase system, the materials are conveyed in a suspension from the high-velocity air stream. With the help of higher pressure, the material travels at high speed through the pipeline. To improve the flow rate, we have used variable frequency drives (VFDs) for accurate control of flow, and pipes have also upgraded, such as low-friction pipe coatings, which are used for smoother material flow.
- Dense Phase Vacuum Conveying: This system is usually used for handling bulk materials and transporting them at a lower velocity. The material is usually transported in a more compact and slug-like manner. For smooth control of the overall system, we have used automated pressure adjustment systems to maintain the right balance of material flow and air pressure. We have also used smart sensors for monitoring flow patterns and preventing blockages. These are usually used in conveying fragile materials such as coffee beans and grains.
- Central Vacuum Conveying System: In this type of vacuum conveying system, the materials are transported and picked up from one or more destinations and these are commonly used in large-scale industries such as packaging, automotive and food processing. Due to the integration of industrial 4.0, these centralized control systems are used to monitor and optimize the overall pressure rate of the conveying system. Now, our modern central vacuum conveying system can be operated with a remote control.
- Vacuum Receiver System: This kind of vacuum system uses the vacuum pump, which is connected to a receiver that separates the conveyed materials from the conveying air, and the receiver is located at a higher point or above the destination, such as a hopper or mixer. To improve the overall quality and performance of the system, we have used a new dust filtration system, which keeps the overall system hygienic and prevents any blockages.
Technical Specifications of our Vacuum Conveying System:
For more information about our vacuum conveying system, we have mentioned below a technical sheet where it simply classifies each technical point:
| Specification | Dilute Phase Vacuum Conveying | Dense Phase Vacuum Conveying | Central Vacuum Conveying System | Vacuum Receiver System |
|---|---|---|---|---|
| Conveying Velocity | High (15–30 m/s) | Low (2–10 m/s) | Moderate (10–20 m/s) | Variable, depending on material and distance |
| Material-to-Air Ratio | Low (More air, less material) | Low (More air, less material) | Low (More air, less material) | Low (More air, less material) |
| Vacuum Level | 300–500 mbar | 600–900 mbar | 400–600 mbar | 400–700 mbar |
| System Capacity | High throughput (Large volumes, longer distances) | Medium to high throughput (Shorter distances but higher material load) | Medium to large capacity for multiple points | Medium to high capacity for batch processing and direct feeding |
| Air Pressure Requirement | 0.2–0.5 bar | 0.6–1.0 bar | 0.5–0.7 bar | 0.4–0.8 bar |
| Conveying Distance | Long distances (up to 100 meters or more) | Short to moderate distances (up to 50 meters) | Long distances with multi-point access (up to 200 meters in some cases) | Short to moderate distances (up to 50 meters, often within a plant) |
| System Capacity | Moderate to large flow rates, typically up to 10,000 kg/h. | Lower flow rates but high material concentration, typically 2,000–4,000 kg/h. | Varies significantly based on system design, but typically handles large material flows (up to 20,000 kg/h). | Typically optimized for batch processing, 100 kg/h to 5,000 kg/h, depending on application. |
Some unique technological features and new benefits of our vacuum conveying system:
One of the best vacuum conveying system suppliers and exporters in Hyderabad, we have included multiple types of features that support increasing productivity in every industry. Here we have mentioned some points, such as:
- Regenerative Blowers: This technology is usually used in all vacuum conveying blowers and is commonly used in pneumatic conveying systems. These blowers save energy and recover it from continuous airflow by directing the air through a series of internal vanes or impellers that repeatedly pass throughout the system. Due to this repetition, a higher amount of energy can be saved, which reduces the cost.
- Smart Control Systems: In all our vacuum conveying systems, we have used multiple types of sensors that give real-time monitoring of every process. These sensors use intelligent algorithms to continuously monitor the vacuum levels, flow rates and material feed rates. This smooth mechanism helps for detecting any kind of issue before it comes out and leads to increasing performance and reduced maintenance.
- Self-Cleaning Filters: To reduce any kind of human labor and time, we have used self-cleaning technology in all types of systems and especially in vacuum conveying systems. This technology uses fewer amounts of water, and advanced pumps and automated cleaning mechanisms clean the overall filtration system after each task. This helps to increase the hygiene factors and ensures consistent performance.
- Direct-Change Loading: These systems are specially used in the industrial sector, which allows for transferring the materials directly into processing equipment such as blenders, mixers and presses. This function reduces any manual material handling of products from storage or transport. This system usually moves bulk amounts of materials from a source to a blending vessel and is commonly used in the food and beverage industries and pharmaceutical industry for more careful handling.
Applications of our Vacuum Conveying System:
Being one of the best vacuum conveying system suppliers and exporters in Hyderabad, all our systems are made with advanced technological systems that give higher performance in every industry, such as:
- Transporting pharmaceutical powders and granules efficiently
- Moving fragile food products in production lines
- Conveying bulk chemicals in closed systems safely
- Automating plastic resin and pellet transport systems
- Handling sensitive electronic components with precision
- Transferring coffee beans to food processing plants
- Conveying metal powders in additive manufacturing
- Moving fine powders in the cosmetics manufacturing process
- Transferring capsules and tablets to pharmaceutical lines
- Automating spice transfer in food production facilities
As former vacuum conveying system manufacturers, suppliers and exporters in Hyderabad, we, Rathi Engineering, are providing one of the best vacuum conveying systems, which are made with new technological updates and pure quality materials. Our all types are highly versatile and can be applied in numerous industrial sectors due to their advanced technological features. Contact us today for more information!