Powder Transfer System Manufacturers in Nagpur| Rathi Engineering
Rathi Engineering, one of the best powder transfer system manufacturers, suppliers and exporters in Nagpur, is providing a new technological powder transfer system, which is a special piece of equipment that is used to move powder materials from one location to another in a safe, efficient and contained manner.
These systems are commonly used in the powder-handling material industry and can remove any kind of contamination. We have used high-quality raw materials while manufacturing, such as stainless steel, carbon steel and aluminum from the outside and rubber and plastic inside for higher performance. Let’s check out its multiple types, applications and features one by one!
Types of our Powder Transfer System Manufacturers:
As a former powder transfer system suppliers and exporters in Nagpur, we are providing multiple types of powder transfer systems that can be applied in all types of industries:
- Pneumatic Conveying System: A popular choice for powder transfer due to its high-pressure material transfer capabilities. It comprises material induction points, piping, receiving points, and gas flow devices. Each component works together for smooth and efficient operation. Suitable for both vertical and horizontal conveying over long distances, and requires minimal space.
- Vacuum Powder Transfer System: Uses vacuum to create a low-pressure environment, resulting in higher pressure differential compared to other systems. Powder moves from a source to a destination container through loading, vacuum generation, powder movement, and discharge stages. Each stage is optimized for high-speed transfer. Commonly used for moving materials from drums or IBCs at floor level up to mixing vessels.
- Screw Conveyor Powder Transfer System: A mechanical device for transporting bulk materials, powders, and granules. A rotating helical screw blade moves material along a trough or tube. Highly customizable in size and length, and can be used horizontally, inclined, or vertically.
- Flexible Screw Conveyor System: Effectively transfers bulk materials and powders. A rotating, flexible screw within a plastic or steel tube pushes the material forward in a rotating motion. Equipped with dust-free operation to prevent dust and air pollution, especially when handling hazardous materials.
Technical Specifications of our powder transfer system:
We have attached a technical sheet below which gives you more detailed technical information about our system:
| Specification | Pneumatic Conveying System | Vacuum Powder Transfer System | Screw Conveyor Powder Transfer System | Flexible Screw Conveyor System |
|---|---|---|---|---|
| Principle of Operation | High-velocity air stream to move powders. | Vacuum pressure draws powders into the system. | Mechanical screw rotates to push material forward. | Flexible screw rotates within a sealed tube to convey powders. |
| Material Handling | Free-flowing and semi-free-flowing powders. | Light to medium-density powders. | Bulk powders, granules, and flakes. | Fine and granular powders. |
| Transport Distance | Long distances (up to 100m or more). | Medium to long distances (up to 50m). | Short to medium distances (up to 20m). | Short distances (up to 12m). |
| Flow Rate | Medium to high (up to 30 tons/hour). | Medium (up to 10 tons/hour). | High (up to 50 tons/hour). | Medium (up to 10 tons/hour). |
| Energy Consumption | High due to air compressor requirements. | Moderate energy requirement for vacuum generation. | Low to moderate depending on motor size. | Low due to simple motorized screw. |
| Efficiency | High for long-distance conveying. | High for dust-free and contamination-free transfer. | High for bulk material transfer over short distances. | Moderate; flexible design allows transfer in compact spaces. |
| Accuracy of Powder Delivery | Moderate to high; can experience air turbulence. | High; very accurate for precise dosing. | High; mechanical design ensures steady flow. | Moderate; dependent on powder consistency. |
| Dust Control | Moderate; dust filters are often required. | Excellent; closed system minimizes dust. | Moderate; covers and hoppers reduce dust. | Moderate; sealed tube but potential for leakage. |
| Common Industries | Pharmaceuticals, food processing, chemicals, plastics. | Pharmaceuticals, food, electronics. | Agriculture, construction, mining, food processing. | Pharmaceuticals, food, plastics, chemicals. |
Some unique benefits of using our Powder Transfer System:
As a former powder transfer system suppliers and exporters in Nagpur, our all types of systems give multiple types of benefits for increasing performance, such as:
- Dust-free Systems: Advanced dust-free systems are integrated into all powder transfer systems, providing a dust-tight conveying solution. This prevents harmful dust release, protecting both the environment and the materials. Materials are fully enclosed, and advanced sensors prevent dust contamination.
- Gentle Product Handling: Systems and contact materials (rubber, plastic, glass) are designed to handle bulk materials gently, minimizing degradation and attrition. Sensors automatically detect material type for efficient transfer.
- Easy Cleaning: Clean-in-Place (CIP) capabilities allow for easy cleaning of interior surfaces with minimal water and chemicals. Smooth, durable interior materials (rubber, glass, stainless steel) facilitate thorough purging between product transfers.
- Compact Design: Systems are designed to be compact, enabling easy handling in remote locations. They offer higher handling capacity compared to traditional conveying methods like screw augers or bucket elevators. Their compact size also contributes to lower energy consumption and easy integration with external equipment.
Applications of our Powder Transfer System:
Being one of the best powder transfer system suppliers and exporters in Nagpur, we are providing our best systems that can be used in multiple industries, such as:
- Pharmaceuticals: Used for accurate powder transfer in tablet pressing and capsule filling.
- Food Processing: Transfers sanitary and sensitive powders used in the food and beverage industry.
- Chemical Handling: Safely transfers hazardous powders with minimal exposure.
- Cosmetics: Gently transfers sensitive powders used in makeup and skincare products.
- Metal Powder Industry: Efficiently transfers metal powders for additive manufacturing and 3D printing.
- Ceramics and Glass: Used for precise transfer of raw materials with minimal waste.
- Plastics and Polymers: Transfers powder additives and fillers.
- Agriculture: Efficiently transfers powdered fertilizers, pesticides, and animal feed.
As a dominant powder transfer system manufacturer, suppliers and exporter in Nagpur, we, Rathi Engineering, are providing one of the best powder transfer systems that are made with the latest technological updates and pure form of raw materials. Due to these all qualities, these are highly applied in multiple types of industries, such as pharmaceutical, food and beverage, and metal powder industries, for increasing performance. Contact us today for more information!