Heavy Duty Crusher and DeLumper Manufacturers in Rajkot | Rathi Engineering
Rathi Engineering is a dominant Heavy duty crusher or DeLupmer manufactuers, suppliers and exporters in Rajkot. The Heavy duty crusher or DeLupmer is a specialized machine that is designed to break down large lumps or agglomerates of materials into smaller pieces.
These are usually used in applications where tough, hard, or sticky materials need to be processed such as chemical processing, food manufacturing and mineral handling. It has rotating cutting teeth to achieve size reduction without excessive heat or fines generation. Due to its design and working structure, these are used in wide range of materials including chemicals, food products, mineral, fertilizers, coal and more.
The new technological updates in our Heavy duty crusher or DeLupmer
Being the best Heavy duty crusher or DeLupmer manufacturers and suppliers in Rajkot, these Heavy duty crushers are installed with new technological updates such as:
- Smart Automation & IoT Integration: These new premium and modern types of crushers are integrated with IoT based monitoring systems and automated control systems. In these machines, the use of real time tracking of machine performance, predictive maintenance and remote operation helps for improving overall efficiency. AI-driven systems analyze material flow and adjust crusher settings dynamically to optimize processing and energy consumption.
- Improved Cutting & Crushing Mechanisms: The new multi-shaft technology come with dual or multi-shaft cutting mechanism. This improves the ability to break down smaller and toughest types of materials. Advanced DELUPMER® units use extended, sharp cutting teeth that provide a self-cleaning, reduces any types of bulk materials. This can minimize clogging and maintenance downtime.
- Enhanced Durability and Wear Resistance: In these machines, we have used high and pure quality of tungsten carbide-coated and ceramic coated wear parts for increasing its lifespan of cutting teeth and hammers. These Heavy duty crushers now feature reinforced steel housings and shock-resistant bearings to withstand high-impact crushing applications.
Technical Specifications of our Heavy Duty Crusher
We have mentioned below a technical sheet of our Heavy Duty Crusher such as:
Parameter | Specifications |
---|---|
Crushing Capacity | 50 - 1000 TPH (Tons per Hour) |
Feed Size | Up to 1000 mm |
Output Size | Adjustable (10mm - 100mm) |
Drive System | Heavy duty gear-driven system with VFD control |
Motor Power | 100 - 500 kW (Customizable) |
Rotor Speed | 600 - 1500 RPM |
Number of Shafts | Single / Dual / Multi-Shaft Configurations |
Crushing Mechanism | High-strength impact hammers / shear cutting blades |
Chamber Design | Reinforced steel body with anti-wear lining |
Liner Material | Manganese Steel / Tungsten Carbide Coated |
Control System | PLC + IoT-based remote monitoring & automation |
Lubrication System | Automatic oil circulation with cooling mechanism |
Dust & Noise Control | Enclosed chamber with dust suppression system |
Safety Features | Overload protection, emergency stop, auto-reverse |
Application | Mining, Cement, Recycling, Chemical, Food Processing |
Types of Heavy duty Crushers
- DeLupmer: A DeLupmer is a special type of crusher that effectively reduces large lumps and materials prone to clogging. These crushers are widely used in industries dealing with bulk solids, food, pharmaceuticals, and chemicals.
- DeLupmer Pharmaceutical Crusher: Pharmaceutical industries require precision crushing equipment to break down compacted powders, granules, and other ingredients without contamination. DeLupmer pharmaceutical crushers are specifically designed for sanitary applications, ensuring compliance with strict FDA and GMP regulations.
- Powder DeLupmer: A powder DeLupmer is ideal for breaking down dry powdered materials, preventing caking and improving material flow. These machines are widely used in chemical, food, and cosmetic industries.
- Delumping Equipment: Delumping equipment is designed for breaking down hardened clumps in bulk powders, granules, and other materials. It ensures a smooth and consistent flow for further processing in food, chemical, and pharmaceutical industries.
- Delumping in Food Processing: Delumping in food processing is essential for preventing material clogs and improving product consistency. These crushers handle sugar, spices, dairy powders, cocoa, and other food ingredients with precision.
- Small DeLupmer Manufacturers: For smaller-scale industries, there are small DeLupmer manufacturers that produce compact and cost-effective crushers. These models are perfect for laboratories, small production units, and R&D facilities.
New Features of our Heavy duty Crusher
Being the best heavy duty crusher manufacturers in Rajkot, these all types of DeLupmer are highly used in multiple types of applications such as:
- High Crushing Capacity: These are specially designed to handle large volumes of material efficiently with powerful motor support.
- Robust Construction: It is built with Heavy duty steel and reinforced components for durability and long-term use.
- Adjustable Output Size: Features customizable settings to control the final particle size as per requirements.
- Advanced Safety Mechanisms: These Heavy duty crushers are equipped with overload protection and emergency stop functions to ensure operator safety.
- Efficient Energy Consumption: Optimized design reduces power usage while maintaining high performance.
- Low Maintenance Requirement: These are precisely engineered with easy-to-replace wear parts and self-lubricating systems for hassle-free upkeep.
- Versatile Material Compatibility: Capable of processing a wide range of materials, including rocks, ores, and industrial waste.
- Vibration & Noise Reduction: Integrated damping technology minimizes operational noise and machine vibrations.
Applications of our Heavy Duty Crusher
Being the best heavy duty crusher manufacturers in Rajkot, these all types of DeLupmer are highly used in multiple types of applications such as:
- Mining and mineral ore processing for raw material extraction
- Construction and demolition waste recycling for sustainable reuse
- Cement, concrete, and aggregate production for building materials
- Scrap metal and automobile recycling for resource conservation
- Industrial waste management and material recovery for eco-friendly disposal
- Chemical, pharmaceutical, and food processing for material refinement
- Plastic, rubber, and polymer material shredding for reprocessing use
- Power plants and coal processing for energy production needs
- Glass, ceramics, and refractory material recycling for reuse
- Quarry and stone crushing for road and infrastructure projects
As a well-known heavy duty crusher or DeLupmer manufacturers, suppliers and exporters in Rajkot, we as Rathi Engineering are offering high and new technological heavy duty crusher. These are usually used from small industrial sectors to large industrial sectors for crushing down bulk number of materials such as mineral materials, food materials and pharmaceutical raw materials. These are connected with new sensors and software updates to get real-time updates of every task and allow for smooth working procedures. For more information, contact us today!