Pneumatic Conveying System Manufacturers in Nagpur| Rathi Engineering

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Rathi Engineering is a former pneumatic conveyor system manufacturers, suppliers and exporters in Nagpur. These pneumatic systems are commonly used in industries including food, chemical, pharmaceutical and nutraceutical for moving solid, granular or dusty materials through pipelines using compressed air or gas.

These are used for a variety of functions, such as loading and unloading industrial machinery or containers. In food or chemical industries, these are used to distribute powders at multiple points of discharge and dust separation. We have added multiple types of technologies in these pneumatic conveying systems to increase the performance.

Our multiple types of pneumatic conveying system manufacturers, which we offer:

Being one of the top pneumatic conveying systems suppliers and exporters in Nagpur, we are providing multiple types of systems.

  • Dilute Phase Conveying System: Materials are suspended in a high-velocity, low-pressure airstream. Suitable for lightweight and abrasive materials. Modern updates include smart monitoring systems with sensors for live monitoring, and advanced dust filtration.
  • Dense Phase Conveying System: Handles abrasive, fragile, or cohesive materials at low velocities and high pressure, moving materials in slugs or plugs. Adaptive air control and pipeline wear material minimize blockages and ensure smooth flow. AI integration enhances performance, making it suitable for cement and mineral processing.
  • Vacuum Conveying System: Uses vacuum to draw materials, requiring less energy and causing less material degradation. A dust explosion prevention system, including explosion venting and inerting, is incorporated for flammable materials. PLC and HMI integration enable remote monitoring. Commonly used in chemical and pharmaceutical industries.
  • Positive Pressure Conveying System: Pushes materials through a pipeline under high pressure, ideal for long distances. Hybrid systems combining positive pressure with vacuum increase productivity for large materials. Noise reduction technology mitigates noise pollution from high-pressure operation. Frequently used in the plastic industry and renewable energy generation.

Technological Configurations:

For more clarification about our pneumatic conveying system, we have attached a technical sheet below:

Parameter Dilute Phase Conveying System Dense Phase Conveying System Vacuum Conveying System Positive Pressure Conveying System
Operating Principle High-velocity air stream to suspend materials Low-velocity, high-pressure, moving in plugs Material drawn through negative pressure Material pushed with positive pressure
Flow State Suspension of particles in airflow Dense phase plug flow or slug flow Similar to dilute but using vacuum Similar to dilute but using positive pressure
Material Suitability Fine, dry, non-abrasive materials Granular, abrasive, fragile, and cohesive materials Suitable for fine powders and granules Suitable for heavy and larger particles
Typical Velocity Range 15-30 m/s 2-10 m/s 15-30 m/s 15-30 m/s
Typical Pressure Range Up to 1 bar (low pressure) 2-6 bar (high pressure) Negative pressure (up to -0.5 bar) Positive pressure (up to 1.5 bar)
Air-to-Material Ratio High (more air, less material) Low (less air, more material) Moderate (similar to dilute phase) High (similar to dilute phase)
Energy Consumption High Lower Moderate High
Distance Capability Suitable for long distances (up to 500m) Suitable for shorter distances (up to 150m) Best for short to medium distances (up to 100m) Suitable for long distances (up to 500m)
Material Degradation Risk High (due to high velocity) Low (gentler on materials) Moderate (less impact due to negative pressure) High (depending on pressure and material)

Features and Benefits of using our Pneumatic Conveying Systems:

  • Advanced Pressure Sensing: New sensor technology enables real-time monitoring and control of system pressure in pneumatic conveying systems. Updated software ensures smoother operations.
  • Integrated Safety Features: Advanced sensors and control systems enhance safety. Software detects potential hazards and takes corrective action. Emergency stop buttons and pressure monitoring prevent risks and material damage.
  • Advanced Data Analytics: This system provides real-time data insights into performance and material flow, aiding in performance improvement and record-keeping. Especially useful in industrial settings.
  • Energy Efficient Motors: Motors used in these pneumatic conveying systems are energy efficient, reducing energy consumption. Permanent magnet motors minimize heat generation and increase system reliability and motor lifespan.
Applications of Pneumatic Conveying Systems:

As a former pneumatic conveying system suppliers and exporters in Nagpur, we are providing a best system which gives extra performance in every industry such as:

  • Food Processing Material Transfer
  • Pharmaceutical Powder Handling Systems
  • Chemical Plant Pneumatic Transport
  • Cement Industry Material Conveying
  • Plastic Manufacturing Pellet Transfer
  • Paper Mill Pneumatic Conveying
  • Waste Management Material Handling
  • Textile Industry Fiber Transfer
  • Recycling Facility Material Sorting
  • Energy Plant Fuel Transfer
  • Mining Industry Ore Conveying
  • Construction Material Transfer Systems

Being the best pneumatic conveying system manufacturers, suppliers and exporters in Nagpur, we at Rathi Engineering are committed to simplifying the industrial work with the help of our new advanced technological pneumatic conveying system. These are made with pure forms of raw materials such as stainless steel and cast iron, which are more useful for increasing the durability and performance. Contact us today for more information!


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