Pneumatic Conveying System Manufacturers in Indore| Rathi Engineering
Rathi Engineering is a former pneumatic conveyor system manufacturers, suppliers and exporters in Indore. These pneumatic systems are commonly used in industries including food, chemical, pharmaceutical and nutraceutical for moving solid, granular or dusty materials through pipelines using compressed air or gas.
These are used for a variety of functions, such as loading and unloading industrial machinery or containers. In food or chemical industries, these are used to distribute powders at multiple points of discharge and dust separation. We have added multiple types of technologies in these pneumatic conveying systems to increase the performance.
Our multiple types of pneumatic conveying system manufacturers, which we offer:
Being one of the top pneumatic conveying systems suppliers and exporters in Indore, we are providing multiple types of systems.
- Dilute Phase Conveying System: In this conveying system, the material can be suspended in the high-velocity airstream, and this mechanism is done with relatively low pressure. This conveying system can be used for lightweight and abrasive materials also. We have added new technological updates in these systems also, such as smart monitoring systems and advanced dust systems, where the connected sensors help live monitoring and filtration systems remove all dust.
- Dense Phase Conveying System: These are used for handling abrasive, fragile, or cohesive materials and they can be operated under low velocities and higher pressure for moving the materials in slings or plugs. The adaptive air control system and pipeline wear material help handle the airflow automatically and reduce the blockages for transferring materials in smooth flow. Due to the integration of artificial intelligence (AI), it gives extra performance in operating and is usually used in cement and mineral processing.
- Vacuum Conveying System: This system uses a vacuum method for drawing the materials from one space to another, and it requires a lower amount of energy as compared to other conveying systems and low material degradation. For smooth handling of this system, we have included a dust explosion prevention method where it uses an explosion venting and inerting system for flammable materials. The new technological PLC (programmable logic controller) and HMI (human machine interface) help enable these systems in remote monitoring. These are used in the chemical and pharmaceutical industries.
- Positive Pressure Conveying System: This system is used for pushing the materials into the higher pressure through a pipeline, and these are suitable for traveling long distances, especially for longer distances. We have manufactured hybrid systems in these machines for handling large materials by combining positive pressure with vacuum systems. This combining technology helps for increasing productivity. This system can be operated under high pressure; that's why the new noise reduction technology is helpful for reducing noise pollution. These are usually used in the plastic industry and renewable energy generations.
Technological Configurations:
For more clarification about our pneumatic conveying system, we have attached a technical sheet below:
| Parameter | Dilute Phase Conveying System | Dense Phase Conveying System | Vacuum Conveying System | Positive Pressure Conveying System |
|---|---|---|---|---|
| Operating Principle | High-velocity air stream to suspend materials | Low-velocity, high-pressure, moving in plugs | Material drawn through negative pressure | Material pushed with positive pressure |
| Flow State | Suspension of particles in airflow | Dense phase plug flow or slug flow | Similar to dilute but using vacuum | Similar to dilute but using positive pressure |
| Material Suitability | Fine, dry, non-abrasive materials | Granular, abrasive, fragile, and cohesive materials | Suitable for fine powders and granules | Suitable for heavy and larger particles |
| Typical Velocity Range | 15-30 m/s | 2-10 m/s | 15-30 m/s | 15-30 m/s |
| Typical Pressure Range | Up to 1 bar (low pressure) | 2-6 bar (high pressure) | Negative pressure (up to -0.5 bar) | Positive pressure (up to 1.5 bar) |
| Air-to-Material Ratio | High (more air, less material) | Low (less air, more material) | Moderate (similar to dilute phase) | High (similar to dilute phase) |
| Energy Consumption | High | Lower | Moderate | High |
| Distance Capability | Suitable for long distances (up to 500m) | Suitable for shorter distances (up to 150m) | Best for short to medium distances (up to 100m) | Suitable for long distances (up to 500m) |
| Material Degradation Risk | High (due to high velocity) | Low (gentler on materials) | Moderate (less impact due to negative pressure) | High (depending on pressure and material) |
Features and Benefits of using our Pneumatic Conveying Systems:
- Advanced Pressure Sensing: The new technological sensors in these pneumatic conveying systems are more helpful for enabling real-time monitoring and control of system pressure. The latest and updated software helps for smoother operations.
- Integrated Safety Features: The new advanced sensors and controlling systems help for increasing safety standards, and this software detects the potential safety hazards and takes corrective action. The emergency stop buttons and pressure handling monitor prevent any future risk and material damage.
- Advanced Data Analytics: This system in our pneumatic conveying system is more useful in the industrial sectors for keeping whole data up to date. It keeps real-time data insight, performance and material flow. This feature helps for increasing the performance and backtrack record.
- Energy Efficient Motors: The all motors that are connected in these pneumatic conveying systems are energy efficient and use less energy as compared to other systems. The permanent magnet motors in these systems reduce any unwanted heat generation and increase system reliability and the lifespan of the motors.
Applications of Pneumatic Conveying Systems:
As a former pneumatic conveying system suppliers and exporters in Indore, we are providing a best system which gives extra performance in every industry such as:
- Food Processing Material Transfer
- Pharmaceutical Powder Handling Systems
- Chemical Plant Pneumatic Transport
- Cement Industry Material Conveying
- Plastic Manufacturing Pellet Transfer
- Paper Mill Pneumatic Conveying
- Waste Management Material Handling
- Textile Industry Fiber Transfer
- Recycling Facility Material Sorting
- Energy Plant Fuel Transfer
- Mining Industry Ore Conveying
- Construction Material Transfer Systems
Being the best pneumatic conveying system manufacturers, suppliers and exporters in Indore, we at Rathi Engineering are committed to simplifying the industrial work with the help of our new advanced technological pneumatic conveying system. These are made with pure forms of raw materials such as stainless steel and cast iron, which are more useful for increasing the durability and performance. Contact us today for more information!