Hammer Mill Manufacturers in India | Rathi Engineering
Rathi Engineering, one of the leading hammer mill manufactures, suppliers and exporters in India, is providing a strong quality hammer mill machine that is made up of a higher strength steel alloy, particularly manganese steel.
The hammers are made with steel and cast iron and applied impactful and greater force for crushing materials such as wood, chips, grain and other metallic or agricultural waste. As the new technology evolves, we have added multiple functions to these machines, such as modular designs, faster screens and hammer changeover mechanisms. Let’s check out its working mechanisms, various features and list of applications where it is highly used!
Multiple types of Hammer Mill Manufacturers, which we offer:
As a former hammer mill suppliers and exporters in India, we are providing a wide range of types, which helps for increasing the performance in multiple applications. Here we have listed down some types, such as:
- Gravity Discharge Hammer Mill: This mill operates under gravity control, crushing materials with high-speed rotating hammers and collecting them in the grinding chamber. Equipped with technological sensors and variable speed drives, it enhances grinding performance. Commonly used in the agricultural and food and beverage industries.
- Full Circle Screen Hammer Mill: Featuring a large 360-degree screen circumference, this mill crushes particles into fine forms with precision. Advanced feed control systems monitor and control the entire process, boosting productivity.
- Industrial Hammer Mill: Built with high-quality, durable hammers made of cast iron and heavy-duty stainless steel, this mill handles bulk material tasks efficiently. Updated sensors and software allow real-time monitoring of the process.
- Pneumatic Discharge Hammer Mill: Designed for ultra-fine powder and high-quality grinding, this mill uses higher air pressure for the grinding process instead of gravity. Enhanced dust control technology, including a high-quality baghouse, ensures efficient filtration and collection of grinding materials.
Technical Sheet of our Hammer Mill:
We have attached below a technical sheet which gives you detailed technical information about our pulverizer machine:
| Specification | Gravity Discharge Hammer Mill | Full Circle Screen Hammer Mill | Industrial Hammer Mill | Pneumatic Discharge Hammer Mill |
|---|---|---|---|---|
| Design | Rectangular design, bottom discharge | Circular screen design, 360° screen coverage | Heavy-duty construction with reinforced steel | Similar to gravity discharge but with pneumatic exhaust system |
| Power Range | 5 – 250 HP | 5 – 200 HP | 10 – 500 HP | 5 – 250 HP |
| Screen Coverage | 180° screen coverage | 360° screen coverage | 180° screen coverage | 180° screen coverage |
| Ideal Materials | Wood chips, grain, biomass, agricultural products | Fine powders, grains, spices, grasses | Fiberglass, metal shavings, plastics, e-waste | Light materials, wood chips, paper, spices |
| Feed Size | Medium to large chunks | Smaller feed materials | Larger feed materials, variable size | Small to medium chunks |
| Airflow Requirement | No air assist needed | Moderate airflow for material movement | None | Requires an external air system for efficient operation |
| Typical Rotor Speed | 1,800 – 3,600 RPM | 3,000 – 3,600 RPM | 1,800 – 2,500 RPM | 1,800 – 3,600 RPM |
| Screen Opening Sizes | 1/16" to 2" | 1/8" to 1" | 1/16" to 6" | 1/16" to 1" |
| Material Discharge | By gravity | Through airflow via 360° screen | By gravity or conveyor | Pneumatically assisted for faster discharge |
| Capacity | 1 to 50 tons per hour | 1 to 25 tons per hour | 5 to 100 tons per hour | 1 to 50 tons per hour |
| Noise Level | Medium | Low to medium | High | Medium |
Features of our Hammer Mill:
As a former hammer mill suppliers and exporters in India, our hammer mill comes with multiple types of features that help increase performance. Here we have listed down some:
- Versatile Screen Options: All hammer mill types feature large screens that facilitate tracking and live monitoring of processes. These screens enhance control capabilities and improve usability for operators.
- Adjustable Components: The machine's components are easily controlled through a single unit with a touchscreen interface. The full-circle design of the hammer mill has fewer components, allowing for streamlined operation, and the rotor motors can be controlled in multiple ways.
- Wide Range of Applications: Thanks to technological advancements and high-quality raw materials, these hammer mills are utilized across various industries, including agriculture for processing biological waste, food and beverage for grinding, and the industrial sector for handling bulk materials.
- Energy Efficient: Our focus on energy-saving operations has led to the implementation of new motors that consume less energy during processing. The integrated sensors detect material types and adjust power usage accordingly, contributing to a greener environment while also reducing operational costs.
Applications of Hammer Mill
Being best hammer mill manufacturers and suppliers in India, our hammer mill is highly used in multiple types of industries such as:
- Grinding grains into animal feed particles
- Size reduction of hard mineral ores
- Processing biomass for biofuel production
- Shredding scrap wood for recycling purposes
- Pulverizing spices and herbs for seasoning
- Breaking down pharmaceutical raw materials
- Crushing and recycling construction demolition waste
- Refining organic materials for composting use
As one of the prominent hammer mill manufacturers, suppliers and exporters in India, we, Rathi Engineering, are offering the best quality of hammer mills, which are made with pure quality raw materials and technological updates. This hammer mill usually works with gravitational force and takes less energy to operate. The outer body is deeply coated with multiple coating methods, where it can easily be applied in the outer environment. For more information, contact us today!