Besan Grinding Plant Manufacturers in India | Rathi Engineering
Rathi Engineering, former Besan Grinding Plant manufacturers, suppliers and exporters in India, is offering a new technological Besan Grinding Plant that helps manufacture besan (gram flour) by grinding dried chickpeas or split chickpeas (also known as chana dal).
Besan is widely used in Indian cuisine for cooking and baking and is applied to a variety of foods, including snakes, sweet and spicy dishes, and baked goods. We provide our besan mill plant in a variety of configurations depending on capacity, automation level and the type of raw materials being processed. Let’s check them out one by one!
Type of our Besan Grinding Plant Manufacturers:
As former and best besan grinding machine suppliers in India, we are offering a variety of ranges as the requirement from various industries and added multiple features. Here we have listed down some types, such as:
- Fully Automatic Besan Mill Plant: Made for large-scale production, these plants feature a fully automatic system with PLC-based control. They handle a bulk amount of spice products, such as turmeric, masala, and herbs, with a capacity range of 2 to 10 tons per hour. The system automates feeding, grinding, sieving, and packing, all with reduced energy consumption.
- Mini Automatic Besan Plant: Ideal for small to medium enterprises, these compact plants have a grinding capacity of 0.5 to 2 tons per hour. They feature space-saving layouts and vibration-dampening technology to minimize noise and machine wear. Smart sensors manage auto-feeding and monitor consistent material flow.
- Turmeric and Besan Grinding Machine: A multipurpose plant suited for both besan and turmeric grinding. It includes magnetic separators to remove contaminants and water-cooled grinding chambers to reduce heat. New airflow technology aids in material separation, ensuring safe processing and easy switching between besan and turmeric.
- Impact Pulverizer Based Plant: Also known as hammer mills, these plants are versatile and suited for food processing. Stainless steel rotating hammers grind chickpeas into besan. With a Variable Frequency Drive (VFD) for rotor control and heat management, the plant maintains optimal temperature, preserving the flavor and aroma of the beans.
Technical Sheet of our Besan Grinding Plant:
We have mentioned below a technical sheet which gives detailed technical information about our besan grinding machine which will help you to increase your performance:
| Technical Specifications | Fully Automatic Besan Mill Plant | Mini Automatic Besan Plant | Turmeric and Besan Grinding Machine | Impact Pulverizer-Based Plant |
|---|---|---|---|---|
| Capacity (Production Output) | 1-10 tons/day | 50-500 kg/hour | 100-2000 kg/hour | 500 kg to 5 tons/day |
| Motor Power | 30-100 HP | 5-20 HP | 10-30 HP | 20-60 HP |
| Grinding Speed (RPM) | 3000-4500 RPM | 1800-3500 RPM | 2800-3500 RPM | 3500-5000 RPM |
| Material of Construction | Stainless Steel, Mild Steel for non-contact structures | Mild Steel or Stainless Steel | Stainless Steel | Hardened Steel hammers, SS body and chamber for food contact parts |
| Power Consumption | 50-120 kWh/day | 5-10 kWh/day | 15-30 kWh/day | 20-50 kWh/day |
| Operational Noise Level | Lower Noise 70-85 dB | Moderate noise (85-95 dB) | Moderate to high noise (85-100 dB) | High noise (90-110 dB) |
| Total Space Requirement | 2000-5000 sq. ft. | 200-500 sq. ft. | 500-1500 sq. ft. | 1000-3000 sq. ft. |
| Hopper Capacity | 500-2000 kg | 100-200 kg | 100-500 kg | 200-1000 kg |
| Weight of Machine | 2-5 tons | 300-800 kg | 800 kg to 2 tons | 1-3 tons |
| Grind Type (Particle Size Distribution) | Fine to ultra-fine flour (up to 99% passing through 200 mesh) | Medium to fine (80-200 mesh) | Fine and medium particle size for besan and turmeric respectively (80-300 mesh) | Uniform fine flour (100-300 mesh, adjustable to product specifications) |
Features and Benefits of Using Our Besan Grinding Plant
Being one of the best besan grinding machine manufacturers and suppliers in India, our grinding is made with new technological evolution and gives multiple benefits, such as:
- Accurate Grinding: Essential for achieving superior flavor, aroma, and taste in besan, our machines use micro-milling technology with high-quality blades for fine, uniform grinding. Consistent flavor makes this ideal for baking, snacks, and confectionery. The cryogenic grinding method utilizes nitrogen to cool materials before grinding, preserving natural taste and nutritional value.
- Energy Efficient System: All besan grinding machines include Variable Frequency Drive (VFD) systems to adjust motor speed based on load, optimizing energy usage. Additionally, our machines feature energy recovery systems that capture excessive heat or kinetic energy during grinding for reuse, further enhancing energy efficiency.
- Improved Material Handling and Hygiene: Equipped with advanced dust control and filtration technology, our machines capture fine particles and minimize air pollution. Made from stainless steel, these machines are durable and hygienic, promoting easy cleaning and reducing contamination.
Applications of our Besan Grinding Plant:
As a former besan grinding machine supplier and exporter in India, all types of grinding plants are made with pure forms of materials, which gives higher performance in every applied industry, such as:
- Snack Production: Used for producing fine besan for traditional snacks like sev, chakli, and pakoras, ensuring consistent texture and quality.
- Gluten-free Bakery: Our besan grinding plant produces finely ground besan for gluten-free bread, cakes, and other baked goods as a healthy alternative to wheat flour.
- Confectionery: Supplies high-quality besan for sweets like laddus and burfis, enhancing taste and smoothness in dessert preparation.
- Cosmetics: Produces ultra-fine besan for natural skincare products like face packs and exfoliating scrubs, allowing smooth application.
- Pharmaceuticals: Widely used for creating besan-based nutritional supplements, ensuring precise consistency for fortified foods.
- Animal Feed: Coarsely ground besan is used in animal feed formulation, enhancing digestibility of the feed mixture.
Being one of the best besan grinding plant manufacturers, supplies and exporters in India, we as Rathi Engineering are offering the best quality grinding machines, which are made with strong quality materials such as hardened steel. The new technological updates, such as energy-saving systems and programmable logic controllers, help increase performance. Contact us today for more information!