Ribbon Blender Manufacturers in Rajkot| Rathi Engineering
Rathi Engineering, one of the leading ribbon blender manufacturers, suppliers and exporters in Rajkot, provides the best ribbon blender, which is usually used for mixing bulk solid materials, powders and semi-liquid materials.
These are usually used in the industrial sector and are connected with helical ribbons inside. For grinding well, the inner and outer ribbons move materials in and out of the mixer and create a back-and-forth folding motion that mixes ingredient properties. These are made with high-quality raw materials, such as stainless steel, for increasing performance.
Types of our Ribbon Blender Manufacturers:
As a former ribbon blender supplier and exporter in Rajkot, we are presenting a wide range of ribbon blenders, which help to increase performance in many industries. Here we have listed down some types, such as:
- Horizontal Ribbon Blender: The most common type, featuring a horizontal U-shaped trough and a double helical ribbon agitator. Equipped with efficient motor systems and variable-speed drives to reduce mixing time. Widely used in the food, chemical, and pharmaceutical industries.
- Vertical Ribbon Blender: Features a vertical chamber with a helical ribbon on a central shaft for vertical mixing. Popular in large, heavy industries due to its vertical structure and ability to handle bulk materials. Modern versions include automated discharge systems, accurate load cells, and real-time weighing systems. Commonly used in metal handling and pharmaceutical industries.
- Vacuum Ribbon Blender: Similar to vertical ribbon blenders but operate under vacuum, removing moisture or air during blending. Equipped with sensors and automated control systems for moisture-sensitive materials and proper blending. Highly used in pharmaceutical and food & beverage industries.
- Continuous Ribbon Blender: Designed for high productivity, allowing continuous feeding and discharge of materials for a steady flow of blended product. Advanced models include flow control systems and adjustable ribbon angles for accurate blending and continuous processing. Highly used in food production and chemical compounding.
Technical Specifications of our Ribbon Blender:
For more information about our ribbon blender, we have attached below a technical sheet such as:
| Parameter | Horizontal Ribbon Blender | Vertical Ribbon Blender | Vacuum Ribbon Blender | Continuous Ribbon Blender |
|---|---|---|---|---|
| Design | U-shaped trough with double helical ribbon | Cylindrical vertical design with central helical agitator | Horizontal ribbon with vacuum capability | Continuous feed and discharge system with ribbon agitator |
| Mixing Capacity | 100 liters to 10,000 liters | 50 liters to 3,000 liters | 50 liters to 5,000 liters | 100 kg/hr to 10,000 kg/hr |
| Motor Power | 3 kW to 75 kW (depends on size and load) | 2 kW to 30 kW | 5 kW to 50 kW | 5 kW to 100 kW |
| Control System | PLC-based with HMI interface for batch control | Programmable with weight-based monitoring | Automated vacuum control, PLC integrated | Advanced flow control with PLC and sensors |
| Agitator Speed | 20 to 100 RPM | 15 to 80 RPM | 20 to 90 RPM | 20 to 100 RPM |
| Material of Construction | Stainless steel 304/316, optional carbon steel | Stainless steel 304/316 | Stainless steel 304/316 with vacuum seals | Stainless steel 304/316 or special alloys for durability |
| Vacuum Capability | No | No | Yes, typically up to -700 mmHg | No |
| Discharge System | Pneumatic or manual discharge, bottom outlet | Bottom or side discharge | Vacuum-assisted or pressure discharge | Continuous discharge, often integrated with conveyors |
| Energy Efficiency | Optimized motor with variable frequency drives (VFD) | Compact design, efficient energy use for small batch sizes | High energy efficiency with low moisture loss | Highly efficient for large-scale, continuous production |
Benefits of using our Ribbon Blender:
As a former ribbon blender supplier and exporter in Rajkot, we are providing our best ribbon blender, which is made with multiple features and gives various benefits such as:
- New technological advancements: We have added various types of technological updates to our ribbon blender to improve performance. The increased automation and new smart sensors give live monitoring of various ongoing processes, such as temperature monitoring and pressure control. These new machines automatically detect any kind of material and use the energy according to them.
- Safety Enhancement: We have added multiple types of safety features in our ribbon blender, such as safety shaft guards and limit switches, which prevent the operation when the cover is open. The automatic mechanism and emergency shutdown buttons help increase safety functions and prevent accidents.
- Improved Ergonomics: Our ribbon blender is highly demanding due to its safe and comfortable handling. It has multiple types of customizable options and has easy functions for fast learning. The latest design of our ribbon blender reduces material accumulation and minimizes the needs.
- Uniform Mixing: This machine can do any kind of material mixing, such as solid and semi-solid ingredients, and make them into accurate forms, such as food and pharmaceuticals. We have used high-quality stainless steel material blades that have sharpened edges for the pure grinding process.
Applications of our Ribbon Blender:
Being one of the best ribbon blender manufactures and suppliers in Rajkot, our all type of ribbon blender are highly demanding from multiple industrial sectors due to its build quality. Here we have listed down some applications such as:
- Food Industry: Our ribbon blender is highly used for mixing purpose and able to mix dry ingredients like flour, spices, and powdered additives in bakery and processed foods.
- Pharmaceuticals: Our ribbon blenders ensure uniform blending of powders, granules, and other bulk drugs for tablet production.
- Chemical Industry: These are ideal for mixing chemicals, fertilizers, and detergents, ensuring a consistent chemical composition.
- Cosmetics: Our ribbon blender effectively blends powders for makeup, skincare products, and other cosmetic formulations.
- Animal Feed: These are used to mix various ingredients for producing animal feed with consistent nutritional content.
As former ribbon blender manufacturers, suppliers and exporters in Rajkot, we at Rathi Engineering are providing one of the best ribbon blenders, which are made with pure quality stainless steel and new technological updates for improving performance. These are commonly used in multiple industries for the grinding process and effectively grind any kind of material. For more information, contact us today!