Rathi Engineering is one of the former (ACM) Air Classifying Mill manufacturers, suppliers and exporters in India. The air classifier miller is one of the highest quality products, which is made with pure quality cast iron and stainless steel.

These are inbuilt with an air classifier mill, which grinds any kind of material and immediately discharges contaminated particles with air. This machine is usually used for separating out the materials by using airflow and grinding materials down to a specific size. Due to this mechanism, these are highly used in multiple industries such as food processing, pharmaceuticals, cosmetics and chemicals for improving performance.

The important Key Aspects of our Air Classifier Miller:

• In this machine, we have connected a high-speed rotating hammer that disintegrates the feed material through a suction system or feed screw. The particles are carried out towards the separator wheel, and particles face two forces, such as airflow and centrifugal force, in the rotating separator. The small and finest particles can be carried out through the airflow and collected, and the large particle size remains on the ground and sent back towards the grinding zone. This overall process is done by the speed of the airflow, and the final finest particles are used for next processing.
• We have included multiple types of new technologies in these machines for improving the actual size of the particles; the new in-situ sensors are connected and operated by latest technological software. This whole system runs under the real-time feedback system, where it is able to operate multiple parameters such as rotor speeds and flow rates. The automated classifier wheel adjustment can separate out particles without any manual intervention and helps reduce waste.
• For reducing energy emissions, we have added new technological motors to this machine, which saves the energy up to 80%. Automation and IoT help detect any kind of material, use energy accordingly, monitor multiple types of aspects, such as air flow dynamics, and also reduce internal friction. The inbuilt variable frequency drives control the speed and reduce energy consumption during the part-load operation. Due to these overall qualities, our air classifier miller is highly applied in multiple industries, such as the pharmaceutical industry for micronization of active pharmaceutical ingredients and the food processing industry for spice and herb grinding.

Technical Features of Air Classifier Miller :

Here we have added a new technological sheet below for more information about out air classifier miller:

Features	Details
Material	High-grade stainless steel (AISI 304/316)
Dimensions (L × W × H)	2400 × 1500 × 2200 mm
Weight	1200 kg
Rotor Diameter	800 mm
Capacity	500-1500 kg/h (depending on material)
Motor Power	75 kW (100 HP)
Rotor Speed	2000 - 6000 RPM
Air Flow Rate	2500 m³/h
Air Pressure	8-10 bar
Grinding Fineness	10 to 150 microns (adjustable)
Product Temperature Control	≤ 80°C (optional cooling system)
Feed Particle Size	≤ 15 mm
Noise Level	≤ 80 dB
Power Supply	380-480V, 3-phase, 50/60Hz
Control System	PLC-based control with HMI touch screen interface
Automation	Semi or fully automated operation
Sensors	Temperature, pressure, and vibration sensors
Safety Features	Overload protection, emergency stop, interlock system

Unique Features and Benefits of using our Air Classifier Miller:

As a leading air classifier miller suppliers and exporters in India, our premium quality of air classifier miller is made with new technological innovation which helps for increasing the performance. Here we have listed down some benefits such as:

Feature	Benefit
Accurate Particle Size Control	Our air classifier miller is used for consistent, uniform powder output with fine control over particle size distribution.
Integrated Classification	This machine eliminates the need for separate sieving or screening, saving space and reducing equipment costs.
High Efficiency	It achieves high throughput with minimal energy consumption, lowering operational costs.
Temperature Control	Our air classifier miller prevents any overheating, making it ideal for heat-sensitive materials and ensuring product integrity.
Durable Construction	Due to its high quality of raw materials are connected, these machine reduces any maintenance frequency and downtime.
Versatile Material Handling	This machine can able to process a range of materials, including hard, abrasive, and sticky substances.
Compact Design	It saves space in facilities, making it easier to install in confined or small areas.
Low Dust Emission	Our air classifier miller provides a cleaner working environment and reduces the need for extensive dust collection systems.

Applications of our Air Classifier Miller:

Being a best air classifier miller exporter and suppliers in India, these millers are highly used in multiple industries such as:

• Fine grinding of pharmaceutical ingredients
• Powder production for food processing industries
• Pulverizing chemicals for industrial use
• Grinding minerals for the cosmetics industry
• Producing fine powders in the plastics industry
• Processing pigments and dyes for coatings
• Size reduction of heat-sensitive materials
• Grinding of spices and herbs for food production

Being one of the top air classifier miller manufacturers, suppliers and exporters in India, we at Rathi Engineering are providing one of the best air classifier millers, which are made with new technological elements. This function increases the performance and productivity in every industry, and outer materials are made with high and strong quality raw materials such as cast iron and stainless steel. Contact us today for more information!