Powder Transfer System Manufacturers in India | Rathi Engineering
Rathi Engineering, one of the best powder transfer system manufacturers, suppliers and exporters in India, is providing a new technological powder transfer system, which is a special piece of equipment that is used to move powder materials from one location to another in a safe, efficient and contained manner.
These systems are commonly used in the powder-handling material industry and can remove any kind of contamination. We have used high-quality raw materials while manufacturing, such as stainless steel, carbon steel and aluminum from the outside and rubber and plastic inside for higher performance. Let’s check out its multiple types, applications and features one by one!
Types of our Powder Transfer System Manufacturers:
As a former powder transfer system suppliers and exporters in India, we are providing multiple types of powder transfer systems that can be applied in all types of industries:
- Pneumatic Conveying System: This is the most commonly used system in powder transfer, taking advantage of higher pressure for efficient material transfer. It includes material induction points, piping, receiving points, and gas flow devices. Capable of vertical and horizontal operation over long distances, it requires minimal space and is suitable for indoor or outdoor installation.
- Vacuum Powder Transfer System: Using a vacuum to create a low-pressure area, this system operates at higher pressures compared to others. It allows for efficient powder transfer from a source container to a destination, moving through steps such as loading, vacuum generation, and discharge. Commonly used to move materials from floor-level drums or IBCs up to a mixing vessel.
- Screw Conveyor Powder Transfer System: A mechanical device ideal for transporting bulk items, powders, and granules. Featuring a rotating helical screw blade, it moves material along a trough or tube. Available in various sizes and lengths, this system can be used horizontally, inclined, or vertically, and is highly customizable.
- Flexible Screw Conveyor System: Widely used for transferring bulk and powder materials effectively, this system consists of a rotating, flexible screw-housed tube made from plastic or steel. It moves materials forward in a rotating motion and is equipped with a dust-free operation to prevent contamination and air pollution, particularly important for hazardous materials.
Technical Specifications of our powder transfer system:
We have attached a technical sheet below which gives you more detailed technical information about our system:
| Specification | Pneumatic Conveying System | Vacuum Powder Transfer System | Screw Conveyor Powder Transfer System | Flexible Screw Conveyor System |
|---|---|---|---|---|
| Principle of Operation | High-velocity air stream to move powders. | Vacuum pressure draws powders into the system. | Mechanical screw rotates to push material forward. | Flexible screw rotates within a sealed tube to convey powders. |
| Material Handling | Free-flowing and semi-free-flowing powders. | Light to medium-density powders. | Bulk powders, granules, and flakes. | Fine and granular powders. |
| Transport Distance | Long distances (up to 100m or more). | Medium to long distances (up to 50m). | Short to medium distances (up to 20m). | Short distances (up to 12m). |
| Flow Rate | Medium to high (up to 30 tons/hour). | Medium (up to 10 tons/hour). | High (up to 50 tons/hour). | Medium (up to 10 tons/hour). |
| Energy Consumption | High due to air compressor requirements. | Moderate energy requirement for vacuum generation. | Low to moderate depending on motor size. | Low due to simple motorized screw. |
| Efficiency | High for long-distance conveying. | High for dust-free and contamination-free transfer. | High for bulk material transfer over short distances. | Moderate; flexible design allows transfer in compact spaces. |
| Accuracy of Powder Delivery | Moderate to high; can experience air turbulence. | High; very accurate for precise dosing. | High; mechanical design ensures steady flow. | Moderate; dependent on powder consistency. |
| Dust Control | Moderate; dust filters are often required. | Excellent; closed system minimizes dust. | Moderate; covers and hoppers reduce dust. | Moderate; sealed tube but potential for leakage. |
| Common Industries | Pharmaceuticals, food processing, chemicals, plastics. | Pharmaceuticals, food, electronics. | Agriculture, construction, mining, food processing. | Pharmaceuticals, food, plastics, chemicals. |
Some unique benefits of using our Powder Transfer System:
As a former powder transfer system suppliers and exporters in India, our all types of systems give multiple types of benefits for increasing performance, such as:
- Dust-free Systems: All our powder transfer systems include an advanced dust-free system that ensures a dust-tight conveying solution, preventing any unwanted dust that could harm the environment and materials. The material remains fully enclosed within the container, and advanced sensors actively prevent dust contamination.
- Gentle Product Handling: The systems are designed with outer materials such as rubber, plastic, and glass, which are optimized for handling bulk materials while minimizing degradation or attrition. Sensors automatically detect the type of material being handled, ensuring efficient and gentle transfer.
- Easy Cleaning: Each system is equipped with Clean-in-Place (CIP) capabilities, allowing for efficient interior surface cleaning using minimal water and chemicals. The internal surfaces, made from smooth and durable materials like rubber, glass, and stainless steel, enable thorough cleaning between product transfers.
- Compact Design: Our systems come in compact sizes, making them easy to handle in remote locations. They offer greater handling capacity compared to traditional methods, such as screw augers or bucket elevators. Due to their size, they consume less energy and can connect seamlessly to any external equipment.
Applications of our Powder Transfer System:
Being one of the best powder transfer system suppliers and exporters in India, we are providing our best systems that can be used in multiple industries, such as:
- Pharmaceuticals: Used for accurate transfer in tablet pressing and capsule filling applications.
- Food Processing: Our powder transfer systems ensure sanitary transfer of sensitive powders used in the food and beverage industry.
- Chemical Handling: All systems are designed for safe transfer of hazardous powders with minimal exposure to operators and the environment.
- Cosmetics: Provides gentle transfer of sensitive powders, ideal for makeup and skincare product formulations.
- Metal Powder Industry: Advanced technology enables efficient transfer for applications in additive manufacturing and 3D printing.
- Ceramics and Glass: Facilitates precise transfer of raw materials with minimal waste, essential for quality in ceramics and glass production.
- Plastics and Polymers: Designed for transferring powder additives and fillers used in plastic and polymer manufacturing processes.
- Agriculture: Enables efficient transfer of powdered fertilizers, pesticides, and animal feed, supporting modern agricultural practices.
As a dominant powder transfer system manufacturer, suppliers and exporter in India, we, Rathi Engineering, are providing one of the best powder transfer systems that are made with the latest technological updates and pure form of raw materials. Due to these all qualities, these are highly applied in multiple types of industries, such as pharmaceutical, food and beverage, and metal powder industries, for increasing performance. Contact us today for more information!