Hammer Mill Manufacturers in Nagpur| Rathi Engineering
Rathi Engineering, one of the leading hammer mill manufactures, suppliers and exporters in Nagpur, is providing a strong quality hammer mill machine that is made up of a higher strength steel alloy, particularly manganese steel.
The hammers are made with steel and cast iron and applied impactful and greater force for crushing materials such as wood, chips, grain and other metallic or agricultural waste. As the new technology evolves, we have added multiple functions to these machines, such as modular designs, faster screens and hammer changeover mechanisms. Let’s check out its working mechanisms, various features and list of applications where it is highly used!
Multiple types of Hammer Mill Manufacturers, which we offer:
As a former hammer mill suppliers and exporters in Nagpur, we are providing a wide range of types, which helps for increasing the performance in multiple applications. Here we have listed down some types, such as:
- Gravity Discharge Hammer Mill: This mill uses gravity for material discharge. High-speed rotating hammers crush the material, which is collected in the grinding chamber. Modern sensors and variable speed drives enhance grinding performance. Primarily used in the agricultural and food & beverage industries.
- Full Circle Screen Hammer Mill: Featuring a large screen covering a 360-degree circumference, this mill crushes particles into a fine form and allows for better process monitoring. Advanced feed control systems manage the mill's operation and boost productivity.
- Industrial Hammer Mill: Equipped with durable, high-quality hammers made of cast iron and heavy-duty stainless steel, this mill handles large volumes of material for heavy-duty applications. Updated sensors and software provide real-time process monitoring.
- Pneumatic Discharge Hammer Mill: For producing the finest powders and high-quality ground materials, this mill uses high air pressure for grinding instead of gravity. Improved dust control technology with enhanced filtration systems and high-quality baghouses ensures efficient collection of ground materials.
Technical Sheet of our Hammer Mill:
Specification | Gravity Discharge Hammer Mill | Full Circle Screen Hammer Mill | Industrial Hammer Mill | Pneumatic Discharge Hammer Mill |
---|---|---|---|---|
Design | Rectangular design, bottom discharge | Circular screen design, 360° screen coverage | Heavy-duty construction with reinforced steel | Similar to gravity discharge but with pneumatic exhaust system |
Power Range | 5 – 250 HP | 5 – 200 HP | 10 – 500 HP | 5 – 250 HP |
Screen Coverage | 180° screen coverage | 360° screen coverage | 180° screen coverage | 180° screen coverage |
Ideal Materials | Wood chips, grain, biomass, agricultural products | Fine powders, grains, spices, grasses | Fiberglass, metal shavings, plastics, e-waste | Light materials, wood chips, paper, spices |
Feed Size | Medium to large chunks | Smaller feed materials | Larger feed materials, variable size | Small to medium chunks |
Airflow Requirement | No air assist needed | Moderate airflow for material movement | None | Requires an external air system for efficient operation |
Typical Rotor Speed | 1,800 – 3,600 RPM | 3,000 – 3,600 RPM | 1,800 – 2,500 RPM | 1,800 – 3,600 RPM |
Screen Opening Sizes | 1/16" to 2" | 1/8" to 1" | 1/16" to 6" | 1/16" to 1" |
Material Discharge | By gravity | Through airflow via 360° screen | By gravity or conveyor | Pneumatically assisted for faster discharge |
Capacity | 1 to 50 tons per hour | 1 to 25 tons per hour | 5 to 100 tons per hour | 1 to 50 tons per hour |
Noise Level | Medium | Low to medium | High | Medium |
Features of our Hammer Mill:
As a former hammer mill suppliers and exporters in Nagpur, our hammer mill comes with multiple types of features that help increase performance. Here we have listed down some:
- Versatile Screen Options: All types of hammer mills contain big screen options, which help for tracking and live monitoring of processes. We have added multiple types of controls, and this screen is more useful for controlling and improves ease of use for workers.
- Adjustable Components: The overall components of this machine can be easily operated and controlled by the single controlling unit and operated on a touchscreen. The full-circle design of this hammer mill is attached with fewer components, and these rotor motors are also able to control in all ways.
- Wide Range of Applications: Due to the new technological updates and high quality of raw materials, these hammer mills are highly used in multiple types of industries, such as agricultural processes for processing biological waste, the food and beverage industry for grinding processes, and the industrial sector for handling bulk amounts of materials.
- Energy Efficient: We have specially focused on the energy-saving operations area and used new technological motors that take less energy for processing. The new sensors also detect the materials and use power according to the grinding process. This whole system helps contribute to a greener environment and also benefits cost-cutting.
Applications of Hammer Mill:
Being best hammer mill manufacturers and suppliers in Nagpur, our hammer mill is highly used in multiple types of industries such as:
- Grinding grains into animal feed particles
- Size reduction of hard mineral ores
- Processing biomass for biofuel production
- Shredding scrap wood for recycling purposes
- Pulverizing spices and herbs for seasoning
- Breaking down pharmaceutical raw materials
- Crushing and recycling construction demolition waste
- Refining organic materials for composting use
As one of the prominent hammer mill manufacturers, suppliers and exporters in Nagpur, we, Rathi Engineering, are offering the best quality of hammer mills, which are made with pure quality raw materials and technological updates. This hammer mill usually works with gravitational force and takes less energy to operate. The outer body is deeply coated with multiple coating methods, where it can easily be applied in the outer environment. For more information, contact us today!