Ribbon Blender Manufacturers in India | Rathi Engineering
Rathi Engineering, one of the leading ribbon blender manufacturers, suppliers and exporters in India, provides the best ribbon blender, which is usually used for mixing bulk solid materials, powders and semi-liquid materials.
These are usually used in the industrial sector and are connected with helical ribbons inside. For grinding well, the inner and outer ribbons move materials in and out of the mixer and create a back-and-forth folding motion that mixes ingredient properties. These are made with high-quality raw materials, such as stainless steel, for increasing performance.
Types of our Ribbon Blender Manufacturers:
As a former ribbon blender supplier and exporter in India, we are presenting a wide range of ribbon blenders, which help to increase performance in many industries. Here we have listed down some types, such as:
- Horizontal Ribbon Blender: These are the most commonly used ribbon blenders, featuring a horizontal U-shaped trough with a double helical ribbon agitator inside. We utilize various efficient motor systems and variable-speed drives to reduce mixing time. Their advanced technology makes them suitable for the food, chemical, and pharmaceutical industries.
- Vertical Ribbon Blender: This type has a vertical chamber with a helical ribbon attached to a central shaft for vertical mixing. They are in high demand in large and heavy industries due to their ability to handle bulk materials. Our modern vertical ribbon blenders come equipped with automated discharge systems, accurate load cells, and real-time weighing systems, making them ideal for metal handling and pharmaceutical applications.
- Vacuum Ribbon Blender: Similar to vertical ribbon blenders, these operate under vacuum conditions, aiding in the removal of moisture or air during blending. Equipped with multiple sensors and an automated control system, our vacuum ribbon blenders ensure effective grinding for moisture-sensitive materials. They are widely used in the pharmaceutical and food and beverage industries.
- Continuous Ribbon Blender: Designed for high productivity, our continuous ribbon blender allows for the uninterrupted feeding and discharge of materials, enabling a steady flow of blended products. The latest models feature a flow control system and adjustable ribbon angles for precise blending, making them highly effective in food production and chemical compounding.
Technical Specifications of our Ribbon Blender:
For more information about our ribbon blender, we have attached below a technical sheet such as:
| Parameter | Horizontal Ribbon Blender | Vertical Ribbon Blender | Vacuum Ribbon Blender | Continuous Ribbon Blender |
|---|---|---|---|---|
| Design | U-shaped trough with double helical ribbon | Cylindrical vertical design with central helical agitator | Horizontal ribbon with vacuum capability | Continuous feed and discharge system with ribbon agitator |
| Mixing Capacity | 100 liters to 10,000 liters | 50 liters to 3,000 liters | 50 liters to 5,000 liters | 100 kg/hr to 10,000 kg/hr |
| Motor Power | 3 kW to 75 kW (depends on size and load) | 2 kW to 30 kW | 5 kW to 50 kW | 5 kW to 100 kW |
| Control System | PLC-based with HMI interface for batch control | Programmable with weight-based monitoring | Automated vacuum control, PLC integrated | Advanced flow control with PLC and sensors |
| Agitator Speed | 20 to 100 RPM | 15 to 80 RPM | 20 to 90 RPM | 20 to 100 RPM |
| Material of Construction | Stainless steel 304/316, optional carbon steel | Stainless steel 304/316 | Stainless steel 304/316 with vacuum seals | Stainless steel 304/316 or special alloys for durability |
| Vacuum Capability | No | No | Yes, typically up to -700 mmHg | No |
| Discharge System | Pneumatic or manual discharge, bottom outlet | Bottom or side discharge | Vacuum-assisted or pressure discharge | Continuous discharge, often integrated with conveyors |
| Energy Efficiency | Optimized motor with variable frequency drives (VFD) | Compact design, efficient energy use for small batch sizes | High energy efficiency with low moisture loss | Highly efficient for large-scale, continuous production |
Benefits of using our Ribbon Blender:
As a former ribbon blender supplier and exporter in India, we are providing our best ribbon blender, which is made with multiple features and gives various benefits such as:
- New Technological Advancements: We have integrated various technological updates into our ribbon blender to enhance performance. Increased automation and smart sensors provide live monitoring of processes such as temperature and pressure control. These machines can automatically detect the material type and adjust energy consumption accordingly.
- Safety Enhancement: Our ribbon blenders are equipped with multiple safety features, including safety shaft guards and limit switches that prevent operation when the cover is open. The automatic mechanisms and emergency shutdown buttons further enhance safety functions, reducing the risk of accidents.
- Improved Ergonomics: Designed for safe and comfortable handling, our ribbon blenders are highly demanded in the industry. They offer customizable options and user-friendly functions that facilitate quick learning. The latest design minimizes material accumulation and optimizes performance.
- Uniform Mixing: Capable of mixing various materials, including solid and semi-solid ingredients, our ribbon blender ensures uniformity in the final product, essential for food and pharmaceuticals. We utilize high-quality stainless steel blades with sharpened edges for a pure grinding process.
Applications of our Ribbon Blender:
Being one of the best ribbon blender manufactures and suppliers in India, our all type of ribbon blender are highly demanding from multiple industrial sectors due to its build quality. Here we have listed down some applications such as:
- Food Industry: Our ribbon blender is widely used for mixing purposes, capable of blending dry ingredients like flour, spices, and powdered additives in bakery and processed foods.
- Pharmaceuticals: Our ribbon blenders ensure uniform blending of powders, granules, and other bulk drugs for tablet production.
- Chemical Industry: These blenders are ideal for mixing chemicals, fertilizers, and detergents, ensuring a consistent chemical composition.
- Cosmetics: Our ribbon blender effectively blends powders for makeup, skincare products, and other cosmetic formulations.
- Animal Feed: These blenders are used to mix various ingredients for producing animal feed with consistent nutritional content.
As former ribbon blender manufacturers, suppliers and exporters in India, we at Rathi Engineering are providing one of the best ribbon blenders, which are made with pure quality stainless steel and new technological updates for improving performance. These are commonly used in multiple industries for the grinding process and effectively grind any kind of material. For more information, contact us today!