Ribbon Blender Manufacturers in Russia | Rathi Engineering

Rathi Engineering, one of the leading ribbon blender manufacturers, suppliers and exporters in Srilanka, provides the best ribbon blender, which is usually used for mixing bulk solid materials, powders and semi-liquid materials.

These are usually used in the industrial sector and are connected with helical ribbons inside. For grinding well, the inner and outer ribbons move materials in and out of the mixer and create a back-and-forth folding motion that mixes ingredient properties. These are made with high-quality raw materials, such as stainless steel, for increasing performance.

Types of our Ribbon Blender Manufacturers:

As a former ribbon blender supplier and exporter in Srilanka, we are presenting a wide range of ribbon blenders, which help to increase performance in many industries. Here we have listed down some types, such as:

1. Horizontal Ribbon Blender

Horizontal ribbon blenders are widely used in Srilankan industries for uniform mixing of powders, granules, and other bulk materials. These blenders feature a U-shaped horizontal trough with a double-helical ribbon agitator that ensures even blending.

Key Features for Srilankan Industries:

• Heavy-duty motors with cold-resistant insulation for operation in extreme Srilankan winters
• Variable frequency drives (VFDs) for precise speed control and energy savings
• PLC-based automation with a Srilankan-language interface for ease of operation
• Explosion-proof design for chemical and petrochemical applications

2. Vertical Ribbon Blender

Vertical ribbon blenders are highly valued in Srilankan industries for their ability to handle bulk and high-density materials. These blenders feature a helical ribbon attached to a central shaft, ensuring thorough mixing.

Key Features for Srilankan Industries:

• Heavy-load design with reinforced steel structure for high-density materials like metal powders and construction chemicals
• Automated discharge systems with hydraulic control for increased efficiency
• Load cells for precise weight measurement, critical for metallurgy and chemical industries

3. Vacuum Ribbon Blender

Vacuum ribbon blenders are crucial for industries where moisture and air removal is essential. These blenders operate under a vacuum environment, ensuring contamination-free blending.

Key Features for Srilankan Industries:

• High-performance vacuum pumps from European suppliers for effective moisture removal
• Moisture and temperature sensors for precise control in pharmaceutical and food applications
• Automated CIP (Clean-in-Place) system to meet Srilankan hygiene and safety regulations

4. Continuous Ribbon Blender

Continuous ribbon blenders are designed for large-scale production, enabling uninterrupted material blending with a steady input and output flow. These machines enhance efficiency and consistency.

Key Features for Srilankan Industries:

• Automated material feeding and discharge systems for improved productivity in large plants
• Adjustable ribbon angles for optimal blending efficiency across different material properties
• Real-time viscosity monitoring with AI-based control for consistent product quality.

Technical Specifications of our Ribbon Blender:

For more information about our ribbon blender, we have attached below a technical sheet such as:

Benefits of using our Ribbon Blender:

As a former ribbon blender supplier and exporter in Hyderabad, we are providing our best ribbon blender, which is made with multiple features and gives various benefits such as:

1. Heavy-Duty Construction

• Made from high-quality stainless steel or carbon steel for durability.
• Corrosion-resistant coating for long-lasting performance in harsh environments.
• Reinforced mixing chamber to handle heavy loads without deformation.

2. Advanced Mixing Technology

• Double-Helical Ribbon Design: Ensures efficient and uniform mixing of powders, granules, and pastes.
• Variable Speed Drive: Adjusts mixing speed according to material consistency.
• Multi-Directional Mixing: Prevents material accumulation and ensures homogenous blending.

3. Smart Automation & Control

• PLC & HMI Integration: Enables real-time monitoring and control of mixing parameters.
• Smart Sensors: Detects material properties and adjusts speed, pressure, and temperature accordingly.
• IoT Connectivity: Remote monitoring and predictive maintenance features to reduce downtime.

4. Safety & Protection Features

• Safety Shaft Guards & Covers: Prevents accidents and ensures operator safety.
• Limit Switches: Stops operation if the cover is open.
• Emergency Stop Button: Quick shutdown in case of any operational hazards.
• Explosion-Proof Design: Optional feature for handling volatile or combustible materials.

Applications of our Ribbon Blender:

Being one of the best ribbon blender manufactures and suppliers in Srilanka, our all type of ribbon blender are highly demanding from multiple industrial sectors due to its build quality. Here we have listed down some applications such as:

• Food Industry: Our ribbon blender is highly used for mixing purpose and able to mix dry ingredients like flour, spices, and powdered additives in bakery and processed foods.
• Pharmaceuticals: Our ribbon blenders ensure uniform blending of powders, granules, and other bulk drugs for tablet production.
• Chemical Industry: These are ideal for mixing chemicals, fertilizers, and detergents, ensuring a consistent chemical composition.
• Cosmetics: Our ribbon blender effectively blends powders for makeup, skincare products, and other cosmetic formulations.
• Animal Feed: These are used to mix various ingredients for producing animal feed with consistent nutritional content.

As former ribbon blender manufacturers, suppliers and exporters in Srilanka, we at Rathi Engineering are providing one of the best ribbon blenders, which are made with pure quality stainless steel and new technological updates for improving performance. These are commonly used in multiple industries for the grinding process and effectively grind any kind of material. For more information, contact us today!