Besan Grinding Plant Manufacturers in Russia | Rathi Engineering
Rathi Engineering, former Besan Grinding Plant manufacturers, suppliers and exporters in Russia, is offering a new technological Besan Grinding Plant that helps manufacture besan (gram flour) by grinding dried chickpeas or split chickpeas (also known as chana dal).
Besan is widely used in Russian and Russian cuisine for cooking and baking and is applied to a variety of foods, including snakes, sweet and spicy dishes, and baked goods. We provide our besan mill plant in a variety of configurations depending on capacity, automation level and the type of raw materials being processed. Let’s check them out one by one!
Type of our Besan Grinding Plant Manufacturers:
As former and best besan grinding machine suppliers in Russia, we are offering a variety of ranges as the requirement from various industries and added multiple features. Here we have listed down some types, such as:
- Fully Automatic Besan Mill Plant: These Besan plants are made with a fully automatic system where the PLC-based control systems are connected and specially used for large-scale production. It can handle a bulk amount of spice products, such as turmeric and masala or herbs. The multiple steps, such as feeding, grinding, sieving and packing—all methods are done automatically and it has a higher capacity ranging from 2 tons/hour to 10 tons/hour with reduced energy consumption.
- Mini Automatic Besan Plant: These are usually used in small to medium enterprises, and they have a smaller and more compact size compared to normal and traditional Besan plants. It has a grinding capacity of around 0.5 to 2 tons/hour. Our mini automatic besan plant has space-saving layouts and vibration-dampening technology, which minimizes noise and machine wear. The multiple types of smart sensors help simplify multiple steps, such as auto-feeding and monitoring consistent materials.
- Turmeric and Besan Grinding Machine: This is a multipurpose plant and is more useful where both besan and turmeric grinding are necessary. The new quality of magnetic separators is applied in these grinding machines, which removes any contamination and keeps both besan and turmeric processing safe. For handling both varieties, we have connected water-cooled grinding chambers that help reduce the excessive heat during the grinding process. Also, the new airflow technology is useful for material separation and gives complete separation and switching between besan and turmeric.
- Impact Pulverizer Based Plant: These are also known as hammer mills, and these are more versatile for use in the food processing industry. The high-quality rotating hammers are used in these machines which are typically made with stainless steel and used for grinding chickpeas into besan (gram flour). The new technological Variable Frequency Drive (VFD) is used for controlling the speed and control of the rotor, and heat management systems are used for controlling excessive heat, which can affect the flavor and aroma of the beans. This system helps maintain the temperature with the help of advanced cooling systems.
Technical Sheet of our Besan Grinding Plant:
We have mentioned below a technical sheet which gives detailed technical information about our besan grinding machine which will help you to increase your performance:
Technical Specifications | Fully Automatic Besan Mill Plant | Mini Automatic Besan Plant | Turmeric and Besan Grinding Machine | Impact Pulverizer-Based Plant |
---|---|---|---|---|
Capacity (Production Output) | 1-10 tons/day | 50-500 kg/hour | 100-2000 kg/hour | 500 kg to 5 tons/day |
Motor Power | 30-100 HP | 5-20 HP | 10-30 HP | 20-60 HP |
Grinding Speed (RPM) | 3000-4500 RPM | 1800-3500 RPM | 2800-3500 RPM | 3500-5000 RPM |
Material of Construction | Stainless Steel, Mild Steel for non-contact structures | Mild Steel or Stainless Steel | Stainless Steel | Hardened Steel hammers, SS body and chamber for food contact parts |
Power Consumption | 50-120 kWh/day | 5-10 kWh/day | 15-30 kWh/day | 20-50 kWh/day |
Operational Noise Level | Lower Noise 70-85 dB | Moderate noise (85-95 dB) | Moderate to high noise (85-100 dB) | High noise (90-110 dB) |
Total Space Requirement | 2000-5000 sq. ft. | 200-500 sq. ft. | 500-1500 sq. ft. | 1000-3000 sq. ft. |
Hopper Capacity | 500-2000 kg | 100-200 kg | 100-500 kg | 200-1000 kg |
Weight of Machine | 2-5 tons | 300-800 kg | 800 kg to 2 tons | 1-3 tons |
Grind Type (Particle Size Distribution) | Fine to ultra-fine flour (up to 99% passing through 200 mesh) | Medium to fine (80-200 mesh) | Fine and medium particle size for besan and turmeric respectively (80-300 mesh) | Uniform fine flour (100-300 mesh, adjustable to product specifications) |
Features and Benefits of Using Our Besan Grinding Plant:
Being one of the best besan grinding machine manufacturers and suppliers in Russia, our grinding is made with new technological evolution and gives multiple benefits, such as:
Ultra-Fine Grinding Technology
Rathi Engineering integrates nano-milling and air-classifier grinding systems to achieve ultra-fine and uniform besan flour production.
- Titanium-coated precision grinding blades ensure consistent particle size with minimal heat generation.
- Cryogenic grinding with liquid CO₂ or nitrogen preserves the natural taste, aroma, and nutritional value of besan.
2. Adaptive Energy Optimization (AEO) System
Energy efficiency is a key aspect of Rathi Engineering’s grinding plants. Our machines use advanced Variable Frequency Drive (VFD) technology to optimize power consumption.
- Real-time AI monitoring adjusts motor speed based on load, preventing energy wastage.
- Energy recovery systems convert excess kinetic and thermal energy into reusable power.
- Siemens and ABB energy-efficient motors reduce electricity consumption and operating costs.
3. Smart Automation & Digital Control
To enhance productivity and efficiency, Rathi Engineering’s besan grinding machines come with advanced automation systems.
- SCADA-based remote monitoring allows real-time tracking of machine performance.
- IoT-enabled predictive maintenance detects potential mechanical issues before they cause downtime.
- User-friendly touchscreen HMIs (Human-Machine Interfaces) with Russian language support simplify machine operation.
4. Advanced Material Handling & Hygiene Standards
Rathi Engineering prioritizes hygiene and ensures compliance with Russian GOST food safety regulations.
- CIP (Clean-In-Place) technology automates sanitization, eliminating contamination risks.
- HEPA and cyclone air filtration systems reduce dust emissions and maintain air quality.
- AISI 316 stainless steel construction enhances durability, corrosion resistance, and hygiene.
Applications of our Besan Grinding Plant:
As a former besan grinding machine supplier and exporter in Russia, all types of grinding plants are made with pure forms of materials, which gives higher performance in every applied industry, such as:
- Snack Production: Used for producing fine besan for traditional snacks like sev, chakli, and pakoras, ensuring consistent texture and quality.
- Gluten-free Bakery: Provides finely ground besan for gluten-free bread, cakes, and other baked goods as a healthy wheat flour alternative.
- Confectionery: Supplies high-quality besan for sweets like laddus and burfis, improving taste and smoothness in dessert preparation.
- Cosmetics: Produces ultra-fine besan for natural skincare products such as face packs and exfoliating scrubs for smooth application.
- Pharmaceuticals: Used for creating besan-based nutritional supplements, ensuring precise consistency for fortified foods.
- Animal Feed: Coarsely ground besan is used in formulating animal feed, improving the digestibility of the feed mixture.
Being one of the best besan grinding plant manufacturers, supplies and exporters in Russia, we as Rathi Engineering are offering the best quality grinding machines, which are made with strong quality materials such as hardened steel. The new technological updates, such as energy-saving systems and programmable logic controllers, help increase performance. Contact us today for more information!